Positioning and Ant-collision warning system for heavy machineries
Positioning & Ant-collision warning system for heavy machineries
Systems Features
• GPS real-time location tracking and mechanical equipment location
• High precision personal pedestrian warning
• Anti-collision warning events are instantly sent to the cloud
• Grasp real-time location and warning of all machinery and property from one application (Android)
• Plug and play, no need for complex set up can be used straight out of the box
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| Overview |
This heavy machinery position and collision avoidance warning system precisely measures and calculates the distance between two different objects. By utilizing UWB technology this system is capable to alert personnel and pedestrians when there are nearby vehicles approaching. This alarm also integrates GPS and NB-IoT modules; hence, not only can the users grasp the real-time location of all machinery. warnings and flag events could also be broadcast and sent to the mobile device allowing the user to monitor and observe all status of the on-site property in one glance.
| System Architecture |
| Functions and Features |
Equipments:
1. UWB Audible LED Beacon - Forklift UTAG - SL90F V2
2. Audible LED Beacon - IoT SL90F-NB V2
3. UWB Personnel TAG UTAG - 9056 | UTAG - 5136 | UTAG - H04 | UTAG - 7351
* Heavy machinery and equipment can be equipped with “heavy duty vehicle collision avoidance beacon” or “NB-IoT beacon”. Among which the NB-IoT beacon has built in GPS and NB-IoT module.
1. Ant-collision Warning
Under the circumstance when the heavy machinery is in operation, it can react with personnel tags that are equipped on pedestrian and alert both devices (beacon and tags) when the safety distance had been protrude.
Equipment required: Personnel TAG or “heavy duty vehicle collision avoidance beacon” or “NB-IoT beacon”
Anti-collision scenario breakdown: Personnel TAG and heavy machinery warning distance configured to default setting (10 meters).
- Personnel equipped with any forms of TAG will alert and vibrate for warning purposes
- “Heavy duty vehicle beacon (UTAG - SL90F V2)” will trigger a visible alert; “NB-IoT beacon (UTAG - SL90F - NB V2)” also triggers a visible alert and upload this event and the GPS location to the cloud.
- When two machinery approaches, the beacon on both vehicles will trigger a visible and audible alert.
- Heavy machinery that moves away from the scene will gradually slow down the alarm interval and eventually stop the alert.
* Heavy vehicle beacon” and “personnel TAG” is capable to set warning distance from 1 ~ 100m (Factory default value is 10m)
* Heavy machinery can be equipped with “Heavy vehicle beacon (UTAG–SL90F V2)” or “NB-IoT beacon (SL90F – NB V2). Among which the NB – IoT beacon can upload the interaction record (time, location) to the cloud.
2.Instant upload to cloud
Software features:
- Binding between general equipment and machinery equipment
- Equipment management (online or offline)
- Real-time location of machinery equipment
- User system management
- Real-time warning messages broadcast.
| Various application scenarios of alarm |
Based on feedback from our customers in different industries and field experience, we have compiled various applications of forklift collision avoidance aids for use in various industries and environments to achieve a safe working environment.
* Introduction to various application scenarios of alarm：Click here to download
System Model:
Suitable application: For heavy machinery including “crane, excavator, tank truck, and personnel on-site”, also suitable for location tracking.
Development Kit
| Item | Basic Type A |
Advanced type B | |
| Audible LED Beacon-Heavy vehicle(Forklift) (UTAG-SL90F V2) |
× 3 | (Optional) | |
| Audible LED Beacon-IOT (UTAG-SL90F-NB V2) |
(Optional) | × 5 |
|
| Card type TAG (TAG(UTAG-9056) | (Optional) | (Optional) |
|
| Bangle type TAG(UTAG-H04) | (Optional) | (Optional) | |
|
Helmet type TAG(UTAG-5136) |
(Optional) | (Optional) | |
| Helmet type TAG(UTAG-7351) | × 3 | × 5 | |
Modules Introduce
1.Audible LED Beacon-Heavy vehicle(Forklift)
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1．Operational range : maximum 100m line-of-sight 2．Communication protocol : 802.15.4a UWB 3．Frequency : 3.25GHz~6.75GHz 4．Installation : wall-hanging 5．Input : DC +8V~55V(Wide voltage, with power on the car) 6．Dimension and weight : 157×117×143 mm / 460g(Includes bracket, wire) 7．Alarm mode : Speaker treble and LED rotation alarm 8．Protection level : IP55，Dustproof and waterproof, suitable for harsh environments 9．Model : UTAG-SL90F / UTAG-SL90F-PA 10．Suitable application: Cockpit visions of heavy-duty vehicles are usually narrow and limited. Hence, by installing UTAG-SL90F it allows the operator to detect nearby pedestrians who carry a tag. The form of alarm can be audible and visual. |
2.Audible LED Beacon-IoT
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1．Communication mode : UWB(maximum 100m line-of-sight), NB-IoT |
3.Card type TAG（Standard）
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1．Communication protocol : 802.15.4a UWB 2．Frequency : 3.25GHz~6.75GHz 3．Operational range : maximum 50m line-of-sight 4．Send and receive distance is 1~50 meters, can be set 5．LED : power, communication status, power level and customization 6．Alarm mode : Buzzer sounds (standard), vibration motor (optional) 7．Power capacity: lithium battery 400mAh / 3 odd months (2 seconds at a time under SmartIPS project) 8．Dimestion and weight : 90×56×5.6(mm) / 51g 9．Model : UTAG-9056 / UTAG-9056-PA |
4.Helmet type TAG（Optional）
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1．Communication protocol : 802.15.4a UWB |
5.Helmet type TAG（Optional）
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1．Communication protocol : 802.15.4a UWB 2．Frequency : 3.25GHz~6.75GHz 3．Operational range: max. 50m line-of-sight (30m recommended ) 4．Send and receive distance is 1~50 meters, can be set 5．Key type and Input : Planning for a power switch ; DC +5V 6．Alarm mode : Buzzer sounds (standard) 7．Extended function : Contains Gsensor vibration changes, can automatically sleep and wake up , buzzer 8．Power capacity: lithium battery 500mAh/4 odd months (2 seconds at a time under SmartIPS project) 9．Dimension and weight : 51×36×15(mm) / 29g 10．Model : UTAG-5136 / UTAG-5136-PA |
6.Bangle type TAG（Optional）
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1．Communication protocol : 802.15.4a UWB 3.25GHz~6.75GHz 2．Operational range : max 50m line-of-sight ( 30m recommended ) 3．Parameter setting : transmission time 0~65636 seconds, ID setting, G-sensor sensitivity 4．Button & charging voltage: power button; DC + 5V input 5．LED display: localization/alarm 6．Extended functionality: G-sensor included 7．Power supply : lithium battery 500mAh / 4 odd months ( 2 seconds at a time under UWB Smart IPS project). 8．Dimension and weight : body 51×36×15(mm) / 54g 9．Model No : UTAG-H04 10．Applied area: personal positioning and located alarm |